Date: 25/07/2022 - 26/07/2022
Duration: 2 day(s)
Venue: Pengerang,Johor/Remote Online Training
Fee Per Pax: RM1590
THE TRAINING PRESENT MINIMUM RECOMMENDED SAFETY REQUIREMENTS FOR ENSURING THE SAFE AND EFFICIENT OPERATION OF OVERHEAD CRANES. SUCCESSFUL COMPLETION OF THIS TRAINING MATERIAL SHOULD HELP TO ENSURE THAT WORKERS ARE SUITABLY TRAINED TO SAFELY OPERATE OVERHEAD CRANES. BEING SUITABLY TRAINED IS ONE COMPONENT OF WORKER COMPETENCE. OPERATORS WILL ALSO BE TRAINED FOR A GENERAL UNDERSTANDING OF OPERATION, RIGGING, SLINGING, SIGNALING AND INSPECTION OF OVERHEAD CRANE, EQUIPMENT & ACCESSORIES.
General Legislated and other requirements
Identifying cranes and their components
Unsafe Acts & Conditions - Hazards at Lifting Operations
SUMMARY OF GUIDANCE
Lifting Operations Flowchart
The Competent Person – Appointed to Plan the Lift
Prerequisites for overhead crane operator: physical and mental capability
and competence to perform the work.
Recommended minimum training course duration based on rated load
THE SKILLS AND KNOWLEDGE TO PASS AN ASSESSMENT?
carry out all necessary pre-operational checks return and functionality,
prepare / understand a safe operational plan to deal with typical hazards
and control the risks arising from those hazards,
understand and interpret load charts and data plates,
set-up the crane or hoist for Cab and , wireless and normal
communicate and respond to hand, whistle signals or walkie talkie for
calculate the safe working loads of slings in various configurations
( of sling/s, )
inspect lifting gear shackles for defects,
assess the weight of loads (without formal weight list),
understand the use of various items of lifting gear,
understand hoist operation signals,
inspect flexible steel wire ropes and sheaves for defects,
operate the crane or hoist under actual or simulated working conditions,
normal shutdown procedures,
emergency shutdown procedures.
CATEGORISATION OF LIFT – ROUTINE OR NON-ROUTINE?
Factors to Consider for Lift Categorisation
Loads and Lifting Arrangements
Defining Routine and Non-Routine Lifts
Lift Plans for all Lifts, Routine and Non-Routine
Lift Plans for Engineered Lifts
Considerations for all Lifts, Routine and Non-Routine
Initial Considerations for the Assessment of the Load and its Handling
Considerations for the Selection of Lifting Equipment
Considerations for Selection of the Lifting Team
Considerations for Assessment of the Lift Path and Movement of Lifting
Considerations Regarding Environmental Effect
Selection of Equipment
Equipment Risk Assessment
Strength and Stability
Lifting Equipment for Lifting Persons
Stopping the Job
Technical Review by the Competent Person
Management of Change & Contingency Plans
Selection of the Lifting Team
Explanation of a Toolbox Talk
Post-Job Debrief and Learning Points
Records of Lifting Procedures
INSPECTION, EXAMINATION AND MARKING OF LIFTING EQUIPMENT
Independent Competent Person (ICP)
Frequency of Inspection
Thorough Examination Procedures
Frequency of Thorough Examinations
Report of Thorough Examination
Reports and Defects
The Marking of Lifting Equipment
TRAINER: Lt. Colonel (CD) Frank Tan, PMP, PJK, PBP, PAP was the
Expert Panel Specialist appointed by (JPK) Jabatan Pembangunan Kemahiran to develop the only National Occupational Skills Standard in the fields of MHE Operations and Maintenance and Mobile Elevating Work Platform Operations, Crane Lifting Operations.
Expert Panel Specialist appointed by CIDB to develop the 5 modules under MEWP & Lifting Operations Modules Rigging/ Slinging, , Lifting Supervisor.
He holds professional certifications & qualifications in Crane Lifting / MHE / MEWP Operations and Vocational Training Officer (JPK), Train Trainer (HRDF), Certified Lifting Director (ITI, accredited by LEEA & ASME), American Society of Safety Engineers, Society of Automotive Engineers USA, PUWER & LOLER (UK) certifications.
He has more than 35 years of training & practical experience and has served as speaker and trainer at many MNCs, GLCs, PLCs, SMEs, NIOSH, ABM, CIDB, Local and International Conferences.
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