COMPREHENSIVE OVERHEAD CRANE SAFETY OPERATIONS

Listed Under: Construction & Engineering, Development & Production, Downstream, Health, Safety & Environment, Inspection, Midstream, Online Learning, Operation & Maintenance, Upstream

Training Date: 29/08/2022
- 30/08/2022

Venue: Kerteh,Terengganu/Remote Online Training

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Overview
Description
Course Outline
Trainer's Profile
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Date: 29/08/2022 - 30/08/2022

Duration: 2 day(s)

Venue: Kerteh,Terengganu/Remote Online Training

Fee Per Pax: RM1590

THE TRAINING PRESENT MINIMUM RECOMMENDED SAFETY REQUIREMENTS FOR ENSURING THE SAFE AND EFFICIENT OPERATION OF OVERHEAD CRANES. SUCCESSFUL COMPLETION OF THIS TRAINING MATERIAL SHOULD HELP TO ENSURE THAT WORKERS ARE SUITABLY TRAINED TO SAFELY OPERATE OVERHEAD CRANES. BEING SUITABLY TRAINED IS ONE COMPONENT OF WORKER COMPETENCE. OPERATORS WILL ALSO BE TRAINED FOR A GENERAL UNDERSTANDING OF OPERATION, RIGGING, SLINGING, SIGNALING AND INSPECTION OF OVERHEAD CRANE, EQUIPMENT & ACCESSORIES.

INTRODUCTION

General Legislated and other requirements

Identifying cranes and their components
Unsafe Acts & Conditions - Hazards at Lifting Operations
Management Systems

SUMMARY OF GUIDANCE

Lifting Operations Flowchart

PERSONNEL

Responsible Person
The Competent Person – Appointed to Plan the Lift
Technical Authority

Lift Supervisor
Lifting Team
Prerequisites for overhead crane operator: physical and mental capability

and competence to perform the work.

Recommended minimum training course duration based on rated load

capacity.

THE SKILLS AND KNOWLEDGE TO PASS AN ASSESSMENT?

carry out all necessary pre-operational checks return and functionality,
prepare / understand a safe operational plan to deal with typical hazards

and control the risks arising from those hazards,

understand and interpret load charts and data plates,
set-up the crane or hoist for Cab and Non Cab, wireless and normal

controller,

communicate and respond to hand, whistle signals or walkie talkie for

load movement,

calculate the safe working loads of slings in various configurations

(number of sling/s, etc)

inspect lifting gear shackles etc for defects,
assess the weight of loads (without formal weight list),
understand the use of various items of lifting gear,

understand hoist operation signals,
inspect flexible steel wire ropes and sheaves for defects,
operate the crane or hoist under actual or simulated working conditions,
normal shutdown procedures,
emergency shutdown procedures.

CATEGORISATION OF LIFT – ROUTINE OR NON-ROUTINE?

Factors to Consider for Lift Categorisation
Lifting Equipment
Loads and Lifting Arrangements

Lifting Environment
Lifting Team
Communications
Defining Routine and Non-Routine Lifts
Routine Lifts

Non-Routine Lifts

OPERATIONAL PLANNING

Risk Assessments
Lift Plans for all Lifts, Routine and Non-Routine

Lift Plans for Engineered Lifts
Considerations for all Lifts, Routine and Non-Routine
Initial Considerations for the Assessment of the Load and its Handling
Considerations for the Selection of Lifting Equipment
Pre-Use Checks

Considerations for Selection of the Lifting Team
Considerations for Assessment of the Lift Path and Movement of Lifting

Equipment

Considerations Regarding Environmental Effect
Selection of Equipment

Equipment Risk Assessment
Strength and Stability
Lifting Equipment for Lifting Persons
Communication
Stopping the Job

Technical Review by the Competent Person
Management of Change & Contingency Plans
Selection of the Lifting Team
Explanation of a Toolbox Talk
Post-Job Debrief and Learning Points

Records of Lifting Procedures

INSPECTION, EXAMINATION AND MARKING OF LIFTING EQUIPMENT

Independent Competent Person (ICP)
Inspection
Frequency of Inspection

Thorough Examination
Thorough Examination Procedures
Frequency of Thorough Examinations
Report of Thorough Examination
Reports and Defects

The Marking of Lifting Equipment
Maintenance
Record Keeping

TRAINER: Lt. Colonel (CD) Frank Tan, PMP, PJK, PBP, PAP was the

Expert Panel Specialist appointed by (JPK) Jabatan Pembangunan Kemahiran to develop the only National Occupational Skills Standard in the fields of MHE Operations and Maintenance and Mobile Elevating Work Platform Operations, Crane Lifting Operations.
Expert Panel Specialist appointed by CIDB to develop the 5 modules under MEWP & Lifting Operations Modules Rigging/ Slinging, Signaling, Lifting Supervisor.
He holds professional certifications & qualifications in Crane Lifting / MHE / MEWP Operations and Vocational Training Officer (JPK), Train The Trainer (HRDF), Certified Lifting Director (ITI, accredited by LEEA & ASME), American Society of Safety Engineers, Society of Automotive Engineers USA, PUWER & LOLER (UK) certifications.
He has more than 35 years of training & practical experience and has served as speaker and trainer at many MNCs, GLCs, PLCs, SMEs, NIOSH, ABM, CIDB, Local and International Conferences.

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IN-SOURCE OPTIONS SDN BHD

The ISO Group is the forefront Behaviour-Based Safety Operations training provider in MHE (Forklift, Reach Truck, Powered Pallet Truck etc), the ONLY Government Agency Certification for MEWP (Scissors Lift, Boom Lift, Sky Lift), Hoisting Machine, Lifting Supervisor, Rigging Slinging & Signalling, Crane & Plant Inspection and Defensive Driving training in Malaysia. The ISO Group Forklift Training and Defensive Driving Course training are developed through the decades of experience of safety stalwarts and practitioners headed by Lt Colonel (CD) Frank Tan and his team. Our training especially in Forklift Training, Defensive Driving Course, and Crane Operator Training are ‘one-of-its-kind’ integrating the fine delicate model of the toolset, skillset, and mindset. Their belief is that all training must possess the element of Behavioral-Based Training in it so that the trainees can fully embrace the importance of safety in their lives and workplace. With over 20,000 satisfied trainees from MNCs, PLCs, GLCs, and SMEs in the last 16 years, we are confident of bringing your team safely home. We also have been awarded 9 International & Local Accolades in Safety, Productivity, Innovation & Training amongst which includes USA American Society of Safety Engineers – Safety Management Innovation Award, UK Royal Society for Prevention Against Accidents – Guardian Angel Award, Asia HRD Movers & Shakers Award, Malaysian Oil & Gas Services Council – Innovation Award. We are also recognized as one of the few HRDF 5-Stars Training Provider.

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